Earl's Trains
Photograph from the archive photographed November 2013

Central Pennsylvania

EARL'S TRAINS — O-GAUGE LINES BUILT BY EARL'S TRAINS O-GAUGE LINES EARL HAYES · BUILDER

His grandfather ran freight for the Pennsylvania Railroad for forty-seven years. Earl got his first train set at three, built his own first layout at thirteen, and has never really stopped.

  • 1960Building since
  • 1220Photographs
  • 88Films
  • 11Exhibits
Begin the tour
Photograph from The First Michigan Layout photographed November 2012

Exhibit 01 · The beginning

The First Michigan Layout

2012–201342 photographs · 5 films

The biggest layout Earl ever built — close to twenty feet by twenty feet — filling a room in Michigan, and the oldest work in this archive. A whole town under one roof: a main street, a church and cemetery, a treehouse, a quarry, trains running on several levels, and a Pennsylvania Railroad keystone hung on the wall above it all. Photographed across 2012 and 2013.

Photograph from The Second Michigan Layout photographed September 2018

Exhibit 02 · The rebuild

The Second Michigan Layout

201825 photographs · 2 films

Autumn 2018, and the benchwork goes back down to bare plywood and foam. These photographs follow the second Michigan layout from an empty room to running track.

Photograph from The Annual Layouts photographed June 2024

Exhibit 03 · A new one every year

The Annual Layouts

2018–2025A new layout every year · 5 seasons

2018

November · 1 item

2022

September–December · 50 items

2023

January–October · 129 items

2024

January–December · 107 items

2025

January · 13 items

Photograph from Earl's Train Station photographed April 2022

Exhibit 04 · The building

Earl's Train Station

2022A build in 24 stages

He had the building made for the purpose. An Amish crew built it by hand and delivered it to the back yard on a trailer in the summer of 2022 — and that is where their work ended and his began. Every single thing since is Earl's: the insulation, the wiring, the walls, the benchwork, and everything running on top of it. Six or more trains run at once now, through tunnels and over bridges, past switches and through several towns. Accessories he has had for decades were stripped, repainted and restyled back into service. The ground cover is lichen and whatever else does the job convincingly. He calls it Earl's Train Station.

01

April 20, 2022

02

April 21, 2022

03

April 22, 2022

04

April 23, 2022

05

April 25, 2022

06

April 26, 2022

07

May 28, 2022

08

June 5, 2022

09

June 9, 2022

10

June 19, 2022

Photograph from The Rockville Bridge photographed October 2023

Exhibit 05 · The commission · Christmas 2023

The Rockville Bridge

2023A build in 13 stages

He built it for the museum's 2023 Christmas layout, to bring more people through the door — and it worked. The Rockville Bridge is about fifteen miles from Mechanicsburg, and he chose it for exactly that: a piece of Pennsylvania Railroad history standing in his own back yard. Every part of it is his own hand — foam cut with a hot wire and a saw, arches shaped one at a time, then painted and aged. Look above the arch openings and you will find soot: he darkens the stone where decades of steam exhaust would have blackened it. Nobody asks for that. It is the reason his layouts look the way they do.

The real thing

The Rockville Bridge carries the former Pennsylvania Railroad main line across the Susquehanna just north of Harrisburg. Built between 1900 and 1902 under PRR chief engineer William H. Brown, it took nearly 300 stonemasons, 220,000 tons of stone and 600,000 barrels of cement. Its forty-eight 70-foot arches run 3,830 feet — the longest stone masonry arch railroad viaduct in the world. It still carries around sixty Norfolk Southern trains a day.

01

September 6, 2023

02

September 7, 2023

03

September 9, 2023

04

September 13, 2023

05

September 16, 2023

06

September 18, 2023

07

September 21, 2023

08

September 29, 2023

09

September 30, 2023

10

October 3, 2023

Photograph from The Museum photographed August 2024

Exhibit 06 · Open to the public

The Museum

2023–202517 photographs · 4 films

The Mechanicsburg Museum Association has been saving the borough's railroad history since 1975 — the 1866 Stationmaster's House, the 1867 Passenger Station, the 1886 Freight Station and the 1899 Washington Street Station, all built by the Cumberland Valley Railroad. Earl leads the crew that builds the model railroad inside them.

The real thing

The Mechanicsburg Museum Association has preserved the borough's Cumberland Valley Railroad buildings since 1975 — the 1866 Stationmaster's House, the 1867 Passenger Station, the 1886 Freight Station and the 1899 Washington Street Station. The CVRR reached Mechanicsburg around 1838; passenger service on the line ended in 1952.

Photograph from Pere Marquette 1225 photographed September 2013

Exhibit 07 · Owosso, Michigan · the fifteen-year rebuild

Pere Marquette 1225

2012–201394 photographs · 2 films

When Earl retired in 2012 he went to work on a steam locomotive. Pere Marquette 1225 — a 1941 Lima-built Berkshire, one of the few mainline steam engines in America still under her own power — was due her fifteen-year rebuild at the Steam Railroading Institute in Owosso, Michigan. He drove up one or two days a week for a year and a half and did a bit of everything, but the job that took the hours was the staybolts. A new firebox went in, held by more than four thousand of them, and every one needs a weep hole drilled down its centre — a telltale that vents steam if the bolt ever cracks, so a failure announces itself instead of hiding. They ran from seven inches to thirty-one. The long ones took ninety minutes apiece to gun-drill. He had tool-and-die training and a career in engineering behind him — more than fifty patents' worth — and he enjoyed it.

The real thing

Pere Marquette 1225 is a 1941 Lima-built Berkshire, one of very few mainline steam locomotives in America still under her own power. She is kept and operated by the Steam Railroading Institute in Owosso, Michigan.

Photograph from Junction Valley Railroad photographed August 2013

Exhibit 08 · Bridgeport, Michigan

Junction Valley Railroad

201312 photographs · 0 films
Photograph from Trackside photographed October 2013

Exhibit 09 · Where the real ones run

Trackside

2012–201518 photographs · 1 films
Photograph from The Rail Trails photographed September 2012

Exhibit 10 · Where the rails used to be

The Rail Trails

2012–201543 photographs · 0 films
Photograph from Out and About photographed November 2020

Exhibit 11 · Wherever the rails go

Out and About

2016–2024595 photographs · 33 films

Hand-picked from a decade of Earl's phone: railroad museums and roundhouses, garden railways in three states, tunnels and viaducts on old railbeds, steam excursions, the Rockville Bridge from the ground, and a brass locomotive model built on his own workbench.

2012–2025

Years of Work

Every photograph, in the order it was taken.

88 films · 33:48

The Screening Room

The layouts in motion — trains running, and the crew at work.

1308 items

From the Archive

Pull something at random from thirteen years of photographs.

The builder

About Earl

EARL'S TRAINS — O-GAUGE LINES BUILT BY EARL'S TRAINS O-GAUGE LINES

Earl Hayes has been around railroading his whole life. His grandfather spent some forty-seven years as a freight conductor on the Pennsylvania Railroad, and Earl grew up beside the tracks — close enough to play on them as a boy. He had his first train set at three. Around fourth grade, living in Haydenville, he built a six-by-eight-foot layout. In 1960, at thirteen, he built the first one that was entirely his own. He is almost eighty now, and he is still building.

He works in O gauge, on Lionel track, and he builds the hard way: benchwork framed and levelled by hand, grades and tunnels carved from foam with a hot wire, stone and brickwork built up, painted and aged, every siding wired and tested. Almost none of it is drawn first. There is the occasional sketch — a girder worked out to scale on graph paper — but the layout itself is designed in his head and built from there. He has never used software for any of it. That is a man who spent his career in engineering, with more than fifty patents and tool-and-die training, choosing to keep the whole thing in mind instead.

The detail is where it shows. Above a bridge arch he will darken the stone, because decades of steam exhaust would have blackened it. Ground cover is lichen and found material rather than anything from a packet. Accessories older than most of the crew get stripped and repainted rather than replaced. Skip that work and there is nothing left to look at — the detail is the thing. For years now he has led the volunteers who build the model railroad at the Mechanicsburg Museum Association, where every year the crew starts over: a brand-new layout, from bare benchwork, for a display anyone can walk up to for free.

You can't fix stupid.

Earl's standing verdict

Timetable

Dated entries below are anchored to real photographs from that year.

Age 3

His first train set

His grandfather was a freight conductor on the Pennsylvania Railroad for some forty-seven years. Earl grew up beside the tracks and had his first train set at three years old. Nobody remembers who gave it to him — at that age it was simply always there.

4th grade

Six feet by eight, in Haydenville

His first real layout of any size, built as a boy in Haydenville.

1960

His first layout of his own

At thirteen, the first layout he designed and built entirely himself — the start of more than sixty years of building.

1960s–2011

Automotive engineering

His working life was spent in automotive engineering — more than fifty patents to his name, and tool-and-die training that would turn out to be exactly what a steam locomotive needed.

2012

Retirement, and Pere Marquette 1225

He retired in 2012 and started driving up to Owosso, Michigan one or two days a week to help rebuild Pere Marquette 1225. He kept it up for a year and a half. Nearly everything in this archive was photographed after this point — retirement is where the record begins.

2012

The 20 × 20 Layout

The largest layout he ever built, close to twenty feet square, filling a room in Michigan. The earliest photographs in this archive are of it.

Photograph from the archive photographed November 2012 Photograph from the archive photographed November 2012 Photograph from the archive photographed November 2012
2018

The Second Michigan Layout

Back to bare benchwork, and a second layout built in its place.

Photograph from the archive photographed September 2018 Photograph from the archive photographed September 2018 Photograph from the archive photographed October 2018
2022

Earl's Train Station

An Amish-built shed, made by hand and delivered to the back yard on a trailer. Everything since — insulation, wiring, walls, benchwork — he did himself.

Photograph from the archive photographed September 2022 Photograph from the archive photographed September 2022 Photograph from the archive photographed September 2022
2023

The Rockville Bridge

A scale model of the Pennsylvania Railroad's stone-arch viaduct over the Susquehanna, built from foam board and hand-cut arch formers over two months.

Photograph from the archive photographed January 2023 Photograph from the archive photographed January 2023 Photograph from the archive photographed January 2023
2025

Leading the museum crew

He took over leading the crew at the Mechanicsburg Museum Association in 2025 — not by appointment so much as by doing the work: taking on the design and construction of the layout's core components until he was the one running it. The large bridge in that year's holiday layout was his.

Photograph from the archive photographed January 2025 Photograph from the archive photographed January 2025 Photograph from the archive photographed January 2025

The crew

Support the Work

Earl volunteers his time leading a crew of more than ten people who design and build an entirely new model railroad every year for the Mechanicsburg Museum Association. It goes up in the old Cumberland Valley Railroad buildings the association has been preserving since 1975, and anyone can walk in and see it. Admission is free.

Contributions here support Earl and the museum's model railroading together — track, lumber, foam and scenery materials, lighting, and rolling stock for the layout the public comes to see. It keeps the hobby going, and it keeps something worth walking into in the middle of town.

Earl's Trains


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Nothing is expected, and visiting is always free. This is a personal contribution to Earl's model railroading work, not a tax-deductible donation to the museum.

Where to See It

Museum
Mechanicsburg Museum Association
Address
2 West Strawberry Alley, Mechanicsburg, PA 17055
Hours
Wednesday to Saturday, 12:00–3:00 pm
Admission
Free. Donations appreciated.

Call ahead if you want a guided tour — they will arrange a docent, at no charge. The buildings are wheelchair accessible and there is free accessible parking at the Freight Station.